Ultra-Fast Liquid-Cooled DC Charging Station

High-power liquid cooled EV fast charger
Commercial liquid cooled EV charging station
EV charging station with OCPP connectivity
High-power liquid cooled EV fast charger
Commercial liquid cooled EV charging station
EV charging station with OCPP connectivity

PDJ-120kW/160kW180kW/240kW LiquiUltra-Fast Liquid-Cooled DC Fast Chargerd Cooled EV Charging station

  • DC Charger
Product Short Description

The Pinnacle of High Power Charging HPC Technology

Redefine the limits of EV charging speed with the Ultra-Fast Liquid-Cooled DC Charging Station. Engineered for mega Charge Point Operators (CPOs), heavy-duty trucking hubs, and national highway networks, this HPC flagship delivers an unprecedented 360kW to 720kW of extreme power. It allows next-generation electric vehicles to achieve hundreds of miles of range in just minutes.

Manufactured in our TUV and ISO certified factory, this system features an Advanced Thermal Management System ATMS and 500A liquid-cooled ergonomic cables. It provides supreme heat dissipation, unparalleled continuous output, and bank-grade OCPP 1.6J TLS 1.2 security, making it the ultimate top-tier asset for our global OEM/ODM enterprise partners.

  • Liquid Cooled EV Charging Cable

  • OCPP1.6J+APP/RFID

  • CCS1/CCS2/GBT

  • 4G/WIFI

  • Fast Charge

  • IP55 IK10

  • E-stop Button


Detailed Description Of This Product

Breaking the Thermal Barrier for Continuous Ultra-Fast Output

Pushing hundreds of amps of direct current into a vehicle generates massive amounts of heat. Traditional air-cooled systems are forced to throttle power to prevent overheating, extending charging times. The Liquid-Cooled HPC Series was engineered by our proprietary R&D team to completely shatter this thermal barrier. By circulating specialized eco-friendly coolant directly through the charging cables and power modules, this system maintains optimal operating temperatures even when dispensing a relentless 500A continuously.

Split-System Architecture: Dispenser and Power CabinetDesigned for massive infrastructure projects, this system utilizes a highly advanced split architecture. The heavy-duty power rectifying cabinets are installed discreetly away from the parking space, while a sleek, space-saving user dispenser is placed directly at the charging bay. This significantly improves the user experience, reduces acoustic noise for the driver, and allows operators to scale the backend power from 360kW up to an astonishing 720kW as battery technologies evolve.


Product Specification

PDJ Series | Ultra-Fast Liquid-Cooled DC Charging Station

High-Power Mastery: The Future of Rapid EV Mobility

The PDJ Series is PENODA’s flagship ultra-fast charging solution, engineered for high-demand hubs where speed, safety, and reliability are paramount. Available in 120kW, 180kW, and 240kW configurations, this series features advanced Liquid-Cooled Cable Technology. By actively managing heat during high-current sessions, the PDJ series delivers sustained peak power while offering a lighter, more ergonomic handling experience for users.

Flagship Features

  • Advanced Liquid Cooling Technology: Unlike traditional air-cooled systems, our liquid-cooled cables effectively dissipate heat from the inside out. This ensures the station maintains maximum power output even in extreme ambient temperatures, significantly reducing charging times.

  • Ergonomic & Lightweight Handling: High-power charging no longer means heavy cables. The liquid-cooled design allows for a slimmer, more flexible cable that is easy to maneuver, enhancing the user experience for all drivers.

  • Dynamic Load Management: Integrated smart power distribution managed via the PENODA App ensures that energy is utilized efficiently across the grid, optimizing the performance of your charging infrastructure.

  • Premium Branding & HMI: Features a sophisticated interface with customizable Logo LED branding and multi-color Status LEDs, providing instant, intuitive feedback on the charging process.

Electrical & Engineering Excellence

  • Industrial-Grade Power Supply: Optimized for global 3-phase grids (380VAC ±15%) and compatible with TN/TT/IT earthing systems for versatile deployment.

  • Safety First Philosophy: Equipped with a comprehensive protection suite, including UVP (Under Voltage), OVP (Over Voltage), OCP (Over Current), Relay Stuck monitoring, and advanced Over-Temperature sensors.

  • Precision Billing: Features high-accuracy energy metering (±2%) to ensure transparent and reliable commercial transactions for operators.

  • Extreme Environmental Resilience: Rated IP55 and IK10, the PDJ series is built to thrive in harsh outdoor conditions, from -30°C to 55°C, with an intelligent derating mechanism for maximum safety.

Connectivity & Remote Intelligence

  • All-In-One Communication: Supports WiFi, 4G, and Ethernet connectivity, ensuring the station remains a connected node in your smart city or fleet network.

  • Secure Authentication: Multi-method access control via RFID cards and the Mobile App ensures secure and authorized usage at all times.

  • OCPP 1.6 J Compliance: Seamlessly integrates with any backend management system. Supports OTA (Over-the-Air) firmware updates, allowing you to upgrade features and maintain the system remotely without onsite visits.


Product Parameter Table

Maximum Power120kw/200A 250-1000VDC ; 22kW/32A 380VAC
ConnectorCCS1/CCS2/GBT
Start ModeFRID,OCPP
DisplayLCD:7.0 inch touch screen
InstallationFloor-mounted
CertificationCE,FCC
Ingress ProtectionIP55,IK10
Dynamic Load BlancingSolar Charging


Product Features

Mastering Extreme Power with Intelligent Engineering

  • 1. Extreme HPC Output 360kW up to 720kW: The ultimate solution for future-proofing your network. Designed to charge high-capacity EV batteries from 10% to 80% in roughly 10 to 15 minutes, ensuring maximum turnover.

    2. 500A Liquid-Cooled Ergonomic Cables: High power no longer means wrestling with heavy, unbendable cords. Our liquid-cooled technology allows the 500A cables to be astonishingly thin, highly flexible, and effortless for any driver to handle.

  • 3. Advanced Thermal Management System ATMS: Continuous real-time temperature monitoring and active coolant circulation ensure zero power throttling and unmatched hardware longevity during 24/7 heavy-duty operations.

  • 4. Premium OEM/ODM Customization: Built in our TUV/ISO certified factory, we offer full customization of the sleek dispenser’s exterior, brand colors, and the 7-inch HD interactive interface for enterprise clients.

  • 5. Smart Split-System Design: The separation of the high-power cooling cabinet from the user terminal dramatically reduces noise at the charging bay and optimizes premium parking real estate.

  • 6. Frictionless Access & Enterprise Security: Drivers enjoy seamless charging via RFID, NFC, APP, QR Code, or ISO 15118 Plug & Charge. Operators retain full control via the heavily encrypted OCPP 1.6J TLS 1.2 backend protocol.

Ideal Deployments for the Liquid-Cooled Flagship

  • Mega Highway Charging Hubs: The absolute necessity for cross-country corridors where drivers demand the fastest possible turnaround times, mirroring the convenience of traditional gas stations.

  • Heavy-Duty Electric Trucking & Logistics: Perfect for charging electric semi-trucks, buses, and heavy commercial fleets that feature massive battery packs requiring extreme 500A continuous current.

  • Premium Flagship CPO Stations: Elevate your charging brand by deploying the industry's most advanced HPC technology, attracting high-end EV owners who actively seek out ultra-fast chargers.


Installation Instructions

PDJ Series Commercial DC Charging Station

Models: 60kW / 80kW / 120kW / 160kW


1. Preparation & Electrical CapacityBefore installation, verify that the site’s power supply supports 380VAC ± 15% (3-Phase, 5-Wire). Ensure the electrical infrastructure meets the following minimum rated input current requirements:

  • 60kW Model: Minimum 120A

  • 80kW Model: Minimum 160A

  • 120kW Model: Minimum 240A

  • 160kW Model: Minimum 320A

2. Floor-mount InstallationThis equipment is designed for floor-mount installation. A level and stable concrete foundation must be prepared in advance. Complimentary specialized expansion bolts are included with the unit to securely anchor the station to the ground.

3. Electrical WiringWith the main power supply switched OFF, connect the input cables (L1, L2, L3, N, and PE). All terminal screws must be tightened to the specified torque. Ensure the PE (Earth) wire is solidly grounded to guarantee operational safety.

4. Network & Smart ConfigurationEstablish a network connection via WiFi, 4G, or Ethernet to activate the OCPP 1.6J intelligent management system. This enables remote monitoring, data management, and APP-based control.

5. Commissioning & OperationConfirm that the Emergency Stop button is released. Switch on the circuit breaker. Once the 10.1-inch touch screen displays the "Ready" status, initiate a test charge using an RFID card or the mobile APP.


WARNING: Installation must be performed by a certified professional electrician in accordance with local electrical codes and safety regulations.



FAQ:
Addressing Common
Queries

1. Why is liquid cooling necessary for this EV charger?

When delivering ultra-fast power like 500 Amps, traditional copper cables generate immense heat and must be incredibly thick and heavy. Our liquid-cooling technology actively pumps coolant through the cable, removing heat instantly. This allows the system to sustain extreme charging speeds without thermal throttling while keeping the cable thin and lightweight.

2. What is a "Split-System Architecture"?

Unlike standard standalone units, our liquid-cooled system separates the massive power and cooling components the Power Cabinet from the user interface the Dispenser. This saves valuable parking space, greatly reduces cooling fan noise for the driver, and allows for easier maintenance.

3. Are the 500A charging cables difficult for drivers to manage?

Exactly the opposite. Because of the internal liquid-cooling channels, we use less raw copper. This makes our 500A high-power cables significantly lighter and much more flexible than standard 200A air-cooled cables, ensuring an effortless, premium experience for all users.

4. Can our enterprise brand customize this high-end HPC system?

Yes. As a direct source manufacturer operating a TUV and ISO certified factory, we provide deep OEM/ODM services. You can customize the dispenser's footprint, color scheme, UI software, and branding to launch your own proprietary ultra-fast network.

5. How is the payment and operational data secured?

The system operates on the global OCPP 1.6J standard, communicating via 4G, Wi-Fi, or Ethernet. All user interactions, including RFID, NFC, APP, and futuristic Plug & Charge, along with Over-The-Air OTA commands, are strictly secured by bank-grade TLS 1.2 encryption.