PDJ-120kW/160kW180kW/240kW Liquid Cooled EV Charging station

PDJ-120kW/160kW180kW/240kW Liquid Cooled EV Charging station
Penoda Liquid Cooled 120kW EV Charging Station
High-power Liquid Cooled 160kW EV Charger
Penoda 180kW Liquid Cooled EV Charging Station
240kW Liquid Cooled EV Charger for Commercial Use
High power liquid cooled DC charger
Liquid cooled EV fast charging system
Commercial liquid cooled EV charging station
Liquid cooled EV charger
Penoda liquid cooled EV charger
Liquid cooled EV charger OEM manufacturer
Penoda Liquid Cooled 120kW EV Charging Station
High-power Liquid Cooled 160kW EV Charger
Penoda 180kW Liquid Cooled EV Charging Station
240kW Liquid Cooled EV Charger for Commercial Use
High power liquid cooled DC charger
Liquid cooled EV fast charging system
Commercial liquid cooled EV charging station
Liquid cooled EV charger
Penoda liquid cooled EV charger
Liquid cooled EV charger OEM manufacturer

PDJ-120kW/160kW180kW/240kW Liquid Cooled EV Charging station

  • DC Charger
Product Short Description

Penoda’s Liquid Cooled EV Charging Stations are engineered for high-performance, offering rapid and reliable charging for electric vehicles. With power options ranging from 120kW, 160kW, 180kW, to 240kW, these chargers are ideal for commercial installations, including public charging networks and fleet operations.

  • Liquid Cooled EV Charging Cable

  • OCPP1.6J+APP/RFID

  • CCS1/CCS2/GBT

  • 4G/WIFI

  • Fast Charge

  • IP55 IK10

  • E-stop Button


Detailed Description Of This Product

PDJ Series: Ultra-High Power Liquid-Cooled Charging Station (120kW–240kW).

The PDJ series redefines fast charging by integrating advanced liquid-cooled cable technology, enabling sustained high-power output of up to 240kW with unmatched thermal stability. Designed for high-demand environments such as highway corridors and busy commercial fleets, this station ensures peak performance while significantly reducing the weight of the charging cable for a premium user experience. With OCPP-ready connectivity and a robust IP-rated design, the PDJ series delivers the speed, safety, and reliability required for the next generation of electric mobility.

Product Specification

PDJ Series | 120kW / 180kW / 240kW Liquid-Cooled Ultra-Fast Charger

Next-Gen Thermal Management for High-Performance Charging

Product Highlights

  • Advanced Liquid-Cooling Technology: Features state-of-the-art liquid-cooled cables that efficiently manage heat, allowing for sustained high-current output and preventing power derating during peak use.

  • Ergonomic & Lightweight: Unlike traditional heavy air-cooled cables, our liquid-cooled technology allows for a thinner, lighter cable, providing a premium, effortless handling experience for users.

  • Ultra-High Power Delivery: Engineered for high-demand hubs, offering scalable DC outputs from 120kW up to 240kW to minimize vehicle turnaround time.

  • Industrial-Grade Resilience: IP55 and IK10 certified, ensuring the internal cooling system and electronics are protected against dust, water, and physical impact in harsh outdoor climates.

  • Smart Fleet Management: Fully compatible with OCPP 1.6J for remote monitoring, dynamic load balancing, and real-time operational diagnostics.

Technical Specifications

Power & Electrical Excellence

ParameterSpecification
DC Power Output120kW / 180kW / 240kW (High-speed options)
Charging ConnectorIEC 62196 CCS2 (Equipped with Liquid-Cooled Technology)
Input Power Supply380VAC ±15%, 50/60Hz
Grid CompatibilityTN / TT / IT Earthing Systems
Safety SuiteUVP, OVP, OCP, Relay Stuck Protection, and Over-Temperature Monitoring
Metering Precision±2% High-accuracy energy metering

General Design & Environmental

ParameterSpecification
Thermal ManagementLiquid-Cooled Cable System with smart derating mechanism
Operating Temperature-30°C to 55°C
Protection RatingIP55 (Dust/Waterproof) & IK10 (Vandal-resistant)
Operational AltitudeUp to 2000m
Installation SiteCertified for both Indoor and Outdoor deployment

Intelligence & Connectivity

ParameterSpecification
User AuthenticationRFID Card & Mobile App Support
Network InterfaceWiFi / 4G / Ethernet
Protocol SupportOCPP 1.6 JSON (Ready for back-end management)
System UpgradeOTA (Over-the-Air) via App or OCPP
HMI InterfaceBranded Logo LED & Multi-color Status LED indicators


Product Parameter Table

Maximum Power120kw/200A 250-1000VDC ; 22kW/32A 380VAC
ConnectorCCS1/CCS2/GBT
Start ModeFRID,OCPP
DisplayLCD:7.0 inch touch screen
InstallationPedestal-mounted
CertificationCE,FCC
Ingress ProtectionIP55,IK10
Dynamic Load BlancingSolar Charging


Product Features

120kW Integrated DC Fast Charger (EU Standard)

The High-Efficiency Powerhouse for Rapid EV Infrastructure

The PENODA 120kW Integrated DC Charger is engineered for high-performance energy delivery. Featuring a versatile dual-connector design, it supports Single-Gun Rapid Charging for maximum speed or Dual-Gun Power Sharing to charge two vehicles simultaneously. Built for speed, reliability, and ease of use, this station ensures drivers spend less time at the plug and more time on the road.

Advanced Engineering Features

1. Modular "Ease-of-Access" Architecture

Our integrated module control design simplifies the entire lifecycle of the charger.

  • Simplified Maintenance: The streamlined internal layout allows a general electrician to perform setup and maintenance, eliminating the need for high-cost specialists.

  • Faster Deployment: Optimized production cycles mean shorter lead times and faster on-site commissioning.

2. Independent Dual-Channel Air Duct

Unlike traditional chargers, the PENODA 120kW uses an isolated cooling path. By separating the air duct from critical electronics, we drastically reduce dust accumulation on the power modules, significantly extending the system's operational lifespan.

3. Whisper-Quiet & Ultra-Robust Protection

  • IP65 Rating: Offers superior protection against water and dust ingress compared to the industry-standard IP54.

  • Low Noise Pollution: Operating at $\le$ 65dB, it is perfect for noise-sensitive urban environments and office parks.

4. Extreme Environment Resilience

Engineered for the toughest conditions on earth. This station is the premier choice for:

  • Coastal Regions: High resistance to salt-fog corrosion.

  • Industrial & Mining Sites: Dust-proof engineering for high-particle environments.

  • Mountainous Terrain: Reliable performance at various altitudes and temperatures.

5. Certified Long-Term Reliability

Every component is selected to ensure a service life of over 5 years under heavy commercial use, providing a stable and secure return on investment for site operators.

Technical Quick-View

FeatureDetails
Power Output120kW (Integrated)
Charging ModesSingle-Gun Fast Charge / Dual-Gun Power Sharing
Protection GradeIP65 (Premium Weatherproofing)
Acoustics65dB (Low-noise operation)
StandardsFully compliant with European (EU) Standards


Installation Instructions

PDJ Series Commercial DC Charging Station

Models: 60kW / 80kW / 120kW / 160kW


1. Preparation & Electrical CapacityBefore installation, verify that the site’s power supply supports 380VAC ± 15% (3-Phase, 5-Wire). Ensure the electrical infrastructure meets the following minimum rated input current requirements:

  • 60kW Model: Minimum 120A

  • 80kW Model: Minimum 160A

  • 120kW Model: Minimum 240A

  • 160kW Model: Minimum 320A

2. Floor-mount InstallationThis equipment is designed for floor-mount installation. A level and stable concrete foundation must be prepared in advance. Complimentary specialized expansion bolts are included with the unit to securely anchor the station to the ground.

3. Electrical WiringWith the main power supply switched OFF, connect the input cables (L1, L2, L3, N, and PE). All terminal screws must be tightened to the specified torque. Ensure the PE (Earth) wire is solidly grounded to guarantee operational safety.

4. Network & Smart ConfigurationEstablish a network connection via WiFi, 4G, or Ethernet to activate the OCPP 1.6J intelligent management system. This enables remote monitoring, data management, and APP-based control.

5. Commissioning & OperationConfirm that the Emergency Stop button is released. Switch on the circuit breaker. Once the 10.1-inch touch screen displays the "Ready" status, initiate a test charge using an RFID card or the mobile APP.


WARNING: Installation must be performed by a certified professional electrician in accordance with local electrical codes and safety regulations.


FAQ:
Addressing Common
Queries

What is the PDJ Liquid Cooled EV Charging Station?

The PDJ-120kW/180kW/240kW Liquid Cooled EV Charging Station is a high-power electric vehicle charger that uses advanced liquid cooling technology to efficiently manage heat and maintain performance. It is available in power configurations of 120kW, 180kW, and 240kW, designed for rapid and reliable charging.

How does the liquid cooling system work?

The liquid cooling system in the PDJ series circulates coolant to dissipate heat generated during high-power charging. This ensures the charger operates efficiently and safely, even under continuous high-load conditions.

What are the power options available?

The PDJ series offers three power options: 120kW, 180kW, and 240kW. You can select the power level that best suits your charging needs and infrastructure.

Where can the PDKY charging station be installed?

The PDJ charging station is designed for both indoor and outdoor installations. Its durable construction makes it suitable for a variety of environments, including public charging stations, commercial fleets, and highway service areas.

What safety features are included?

The PDJ charging station includes multiple safety mechanisms such as overcurrent protection, overvoltage protection, short circuit protection, and temperature monitoring to ensure a safe and reliable charging process.